
Laser Cutting
Execute precise, burr-free cuts with our fiber laser systems. Achieve complex geometries and tight tolerances essential for forming accurate parts, reducing secondary processing and accelerating your project timeline.



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8,000+ customers trust LS Manufacturing for their sheet metal fabrication, relying on our 99.8% on-time delivery and ±0.1mm precision.
Sheet metal fabrication is a precision manufacturing process that forms flat metal sheets into functional parts and enclosures through cutting, bending, and joining. It enables fast prototyping, high repeatability, and scalable production—making it ideal for everything from electronic housings to industrial frames.

ADVANTAGES
From prototype to high-volume runs, our integrated process—backed by digital design analysis, precision laser cutting, and CNC bending—ensures consistent quality, tight tolerances, and shorter lead times. We help you scale efficiently without sacrificing reliability or cost control.
We support complex designs with a wide range of materials, gauges, and finishes, including powder coating and anodizing. Our engineering team guides material and process selection to meet demands for strength, corrosion resistance, and aesthetics across automotive, aerospace, electronics, and industrial applications.
Our integrated manufacturing platform is designed to eliminate supply chain delays and quality variations. We provide a single, accountable source for your sheet metal parts—from prototype to production—ensuring precision, reliability, and predictable lead times for your most critical projects.

Execute precise, burr-free cuts with our fiber laser systems. Achieve complex geometries and tight tolerances essential for forming accurate parts, reducing secondary processing and accelerating your project timeline.

Form consistent, accurate angles with our CNC press brakes. Create robust structural components with repeatable precision, ensuring perfect fit and assembly for your enclosures and frames.

Deliver strong, reliable joints using our advanced welding techniques. Ensure structural integrity and durability for your assemblies, supported by quality-controlled processes and skilled workmanship.

Increase throughput and lower cost for hole-intensive parts. Our turret punch presses produce clean, burr-free holes and forms quickly and accurately, reducing cycle times and simplifying assembly in high-volume production.

Join dissimilar or pre-finished metals without heat or distortion. Our automated riveting systems create reliable, vibration-resistant assemblies faster and more economically than welding, ideal for electronics, enclosures, and machinery.

Produce high-volume parts with excellent repeatability through our stamping solutions. Ideal for creating identical components efficiently while maintaining dimensional stability and cost-effectiveness.

Eliminate the delays and inconsistencies of fragmented suppliers. LS Manufacturing provides a fully integrated solution—from advanced laser cutting and CNC forming to expert welding and finishing—delivering durable, precision sheet metal parts that accelerate your timeline and ensure consistent quality from prototype to high-volume production.
Selecting the wrong material leads to part failure, cost overruns, and delayed timelines. LS Manufacturing provides engineered material solutions for sheet metal fabrication, balancing critical properties like strength, formability, and corrosion resistance. Our experts analyze your part geometry, tolerances, and volume to recommend the optimal metal—ensuring performance, durability, and value for your specific application.

Aluminum's lightweight, corrosion-resistant, and has a great strength-to-weight ratio, so it's ideal for aerospace, automotive, and construction. It's also easy to machine.
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Upload Your CAD FileProtect your investment and meet application demands. Our engineered finishes solve corrosion, wear, and compliance challenges—extending part life and ensuring performance. For specialized needs, select "Custom Finish" and detail your requirements for a tailored solution.

Solve immediate prototyping and functional part needs. This finish delivers parts fastest and at lowest cost, ideal for non-cosmetic components where speed to test and budget are critical.

Eliminate corrosion and wear on aluminum parts. Our anodizing creates a hard, protective layer that significantly extends part life and allows for durable, color-matched aesthetics.

Achieve a flawless, high-gloss appearance. This process removes micro-imperfections, enhancing reflectivity, cleanability, and premium visual appeal for consumer and architectural components.

Create a uniform, matte surface and prepare for coating. This process effectively cleans, deburrs, and textures parts, providing excellent adhesion for paints and a consistent non-reflective finish.

Conceal daily wear and fingerprints. The directional satin texture minimizes the visibility of scratches, offering a sophisticated, tactile surface that resists marking.

Apply a durable, vibrant, and uniform protective shield. This thick, thermoset layer provides exceptional impact, UV, and chemical resistance in a wide range of colors and textures.

Enhance surface properties with a bonded metal layer. Add hardness, corrosion resistance, conductivity, or a decorative chrome, nickel, or zinc finish to base materials.

Improve corrosion resistance and light absorption on steel. This conversion coating adds a dark, attractive finish with minimal dimensional change, ideal for tools and mechanical components.

Restore and maximize the innate corrosion resistance of stainless steel. This chemical process removes free iron, preventing surface rust and ensuring long-term performance in demanding environments.

Smooth, deburr, and ultra-clean stainless steel. This advanced process polishes at a microscopic level, improving corrosion resistance and creating a bright, hygienic, premium surface.

Protect aluminum with a superior conductive primer. This coating provides excellent corrosion resistance and dramatically improves paint adhesion, essential for aerospace and automotive applications.

Guard structural steel against harsh, long-term corrosion. The thick, bonded zinc layer provides sacrificial cathodic protection, ensuring decades of service in outdoor and industrial settings.

Solve urgent validation needs. Get precision parts in as few as 2 business days with no minimum order, preventing costly late-stage changes and accelerating your time-to-market.

Bridge from prototype to market without supply chain gaps. Our flexible production ensures consistent quality and reliable lead times for pilot runs, eliminating fragmentation as you ramp up.

Achieve economies of scale with end-to-end production. We deliver high-volume assemblies with managed logistics, reducing total cost and simplifying your supply chain.
Eliminate assembly issues and quality risks with tolerances engineered for reliability. We guarantee precision not through claims, but through certified equipment, skilled process control, and validation that every part meets spec—turning consistency from a hope into a delivered result.
Tolerances | Specifications |
|---|---|
General Tolerances | Metals: ISO 2768-m (Medium) |
Cutting Feature | ±0.1mm (0.0039") – Ensures perfect fit and assembly. |
Bend Angle | ±0.5° – Guarantees dimensional accuracy for enclosures and brackets. |
Bend to Edge | ±0.15mm (0.0059") – Solves alignment issues in multi-part assemblies. |
Hole to Bend | ±0.2mm (0.0079") – Maintains functionality of mounted components. |
All critical dimensions are verified with calibrated instruments and documented for traceability in your project's quality report.
Engineer your parts for seamless manufacturing. Our design guidelines are engineered to prevent common fabrication issues, reduce costs, and accelerate your time-to-market. Adhering to these parameters ensures parts that are not only manufacturable but also robust, reliable, and delivered on schedule.
| Feature | Recommended Design Value (MT = Material Thickness) | Core Benefit & Consideration |
|---|---|---|
| Minimum Bend Radius | 1×MT | Prevents material cracking. Softer materials (e.g., 5052 Al) can go to 0.5×MT; harder ones (e.g., stainless steel) may require ≥2×MT. |
| Hole-to-Edge Distance | ≥2×MT | Prevents edge tear-out or deformation during punching or laser cutting, ensuring part integrity. |
| Hole-to-Hole Distance | ≥2.5×MT | Maintains structural strength between holes. Increase to ≥6×MT for high-density patterns or heavy loads. |
| Bend-to-Hole Distance | ≥2.5×MT | Prevents hole distortion during bending. For tapped or critical holes, increase to ≥4×MT. |
| Countersink-to-Edge Distance | ≥3×MT | Ensures material integrity around the countersink, preventing breakout and ensuring flush fastener seating. |
| Minimum Flange Width | 4×MT (or 6mm) | Enables reliable bending. Provides sufficient grip for the press brake die to form a consistent, accurate bend. |
| Relief Notch Width | ≥1×MT | Eliminates material stress and tearing at inside bend intersections, required for perpendicular bends meeting at a corner. |
| Corner Fillet Radius | ≥0.5×MT | Improves manufacturability and stress distribution. A radius is strongly preferred over a sharp corner for most materials. |
At LS Manufacturing, we deliver precision sheet metal fabrication solutions engineered for reliability. We eliminate the uncertainty of quality and timing by integrating strict process control at every stage—from your initial design to full-scale production.
Our commitment starts with a principle: your success depends on parts that fit, function, and arrive on time. We dedicate time to understand your application, providing data-driven DFM feedback to de-risk your design, optimize cost, and prevent delays.
Our manufacturing capabilities are built for results: laser cutting, precision bending, punching, welding, stamping, and riveting. This integrated approach is verified by a full suite of metrology—including CMMs, optical comparators, and material analyzers—ensuring every component meets your exact specifications.
With certified systems and a focus on execution, we are your partner for high-integrity sheet metal parts that perform as promised.
Our precision sheet metal fabrication services manufacture custom, high-performance components for diverse industrial applications. From industrial machinery to advanced electronics and automotive systems, we deliver solutions that combine structural integrity with design precision.

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We deliver sheet metal parts that fit perfectly and perform reliably. Our process, backed by advanced equipment and a certified quality system, ensures critical tolerances (to ±0.1mm) are met for your most demanding applications.

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Compress your development cycle. We provide industry-leading lead times, with parts in as few as 2 days, enabled by high capacity and streamlined workflows to keep your project on schedule and ahead of competition.

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Solve design and manufacturability challenges before they become costly. Our engineers provide expert DFM analysis and real-time support, optimizing your design for performance, cost, and seamless production.
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Start Your Project NowStay updated with the latest news and announcements from LS Manufacturing. Explore our latest articles below.
We typically work with 0.5mm to 6.0mm thickness for optimal formability, but handle materials up to 12mm for specialized applications. Our team will recommend the ideal gauge based on your functional requirements and cost targets.
Standard projects ship within 5-10 business days. We offer expedited 2-3 day service for urgent prototypes, and high-volume production typically requires 2-4 weeks depending on order quantity and finishing requirements.
We provide comprehensive finishing solutions including powder coating (matte/gloss/textured), anodizing (Type II/III), plating (zinc, nickel), brushing, polishing, and custom colors to meet aesthetic, corrosion resistance, and functional needs.
Yes, we support quantities from single prototypes to 10,000+ production runs. Our flexible manufacturing approach ensures consistent quality and seamless scaling from initial concept to full-volume manufacturing.
Absolutely. Our engineers offer complimentary DFM analysis to optimize bend radii, hole placement, material selection, and overall design for manufacturability—reducing costs and improving production efficiency.
Laser cutting delivers superior precision (±0.1mm) for complex geometries, creates minimal heat-affected zones, requires no tooling, and produces clean, burr-free edges—ideal for prototypes and production runs alike.
We routinely hold ±0.15mm on critical features, with standard bending tolerances of ±0.5°. Tighter tolerances are achievable through process optimization and are reviewed during our DFM analysis.
Our capabilities include multi-axis bending, CNC punching, laser cutting, and welding for complex parts. We regularly produce components with intricate bends, embosses, countersinks, and welded assemblies.
Pricing factors include material type/quantity, part complexity, secondary operations (welding, finishing), and order volume. We provide transparent quotes with line-item breakdowns for cost optimization opportunities.
We accept all major 2D/3D formats including DWG, DXF, STEP, IGES, and SolidWorks files. Our team can work from sketches, samples, or CAD data—whatever you have available.