Longsheng

Project Background:A global automotive supplier needed high-strength plastic components with metal inserts for enhanced structural integrity in their electric vehicle charging systems.

Challenge: The components had to ensure a perfect bond between metal inserts and plastic, withstand thermal stress, and meet automotive-grade safety standards.

Solution: We employed our insert molding expertise, utilizing specialized over-molding techniques to produce durable components that met all thermal, structural, and safety requirements.

Results: The components performed flawlessly in electric vehicle charging stations, meeting all industry standards, contributing to the system’s longevity and safety.

Project Background:A medical device company required insert-molded parts for a new surgical tool, incorporating biocompatible materials and stainless-steel inserts.

Challenge: The challenge was to maintain stringent cleanliness and precision requirements while ensuring a strong bond between plastic and stainless steel for use in sterile environments.

Solution: We implemented our high-precision insert molding process, using medical-grade materials and rigorous quality checks to ensure both biocompatibility and mechanical strength.

Results: The medical devices passed all regulatory and safety checks, performing exceptionally in clinical trials, which led to a successful market launch.

Project Background:A consumer electronics manufacturer required insert-molded connectors with metal inserts for a new line of high-performance devices.

Challenge: The connectors had to withstand repeated stress from plugging and unplugging, maintain electrical integrity, and meet tight tolerance specifications.

Solution: We used precision insert molding to ensure tight bonding between metal and plastic, producing connectors that met both electrical and mechanical performance standards.

Results: The connectors demonstrated long-lasting performance and durability, enhancing the reliability of the high-performance devices in the consumer electronics market.

Project Background:A home appliance manufacturer needed insert-molded parts for a new line of kitchen appliances, combining high-strength plastic with brass inserts for heat resistance.

Challenge: The components had to be durable, resistant to high temperatures, and maintain their mechanical integrity over long-term usage in kitchen environments.

Solution: We applied our advanced insert molding techniques using heat-resistant materials and ensured precise alignment of the brass inserts to enhance the durability of the final product.

Results: The insert-molded parts demonstrated exceptional performance in high-temperature environments, contributing to the reliability and longevity of the kitchen appliances.

Project Background:An industrial equipment manufacturer required heavy-duty insert-molded parts with metal inserts to ensure strong mechanical performance in demanding environments.

Challenge: The components had to withstand high mechanical stress, temperature fluctuations, and corrosive conditions while maintaining a secure bond between metal and plastic.

Solution: We engineered robust insert-molded parts using corrosion-resistant materials and specialized over-molding processes to ensure the parts met the extreme performance requirements.

Results: The industrial components delivered consistent performance under harsh conditions, contributing to increased equipment efficiency and reduced maintenance costs.