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Instant Quoting
Rapid Prototyping
High-Volume Production
Instant Quoting for Your Gear Machining Needs
LS offers quick and accurate quotes for all your gear machining needs. With a wide selection of materials, comprehensive surface finishing options, and high-precision manufacturing capabilities, our quoting system ensures you receive a tailored and competitive quote within minutes.
Choose from a variety of materials including steel, brass, aluminum, cast iron, and POM for optimal performance and durability.
We provide hardening, plating, grinding, and more, with lead times averaging 2-4 days for surface treatment, enhancing the gear's performance and lifespan.
Achieve tight tolerances for various gear types, including spur gears, helical gears, and bevel gears, ensuring perfect fit and functionality.
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ITAR Registered
ISO 9001:2015,ISO 13485:2016,AS9100D and lATF 16949:2016 Certified
Trusted by Engineers and Purchasing Leaders at the World’s Most Successful Companies
Gear Machining
Service
Product Showcase
Our gear machining services produce high-precision gears tailored for various applications. Each gear showcases our capability to achieve complex profiles, accurate tooth geometry, and consistent quality for optimal performance.
Tolerances
We can achieve high precision tolerances suitable for demanding applications.Our capabilities include strict quality control to ensure that the gear machining meets the specified standards and tolerances.These precision levels cover a wide range of applications, from standard to high-performance gears, ensuring reliability and accuracy in various industrial uses.
Precision Level
USA AGMA
Japan JIS
Germany DIN
1
-
-
DIN 1
2
-
-
DIN 2
3
-
-
DIN 3
4
-
-
DIN 4
5
-
JIS 0
DIN 5
6
-
JIS 1
DIN 6
7
AGMA 16
JIS 2
DIN 7
8
AGMA 15
JIS 3
DIN 8
9
AGMA 14
JIS 4
DIN 19
10
AGMA 13
JIS 5
DIN 10
11
AGMA 12
JIS 6
DIN 11
12
AGMA 11
JIS 7
DIN 12
13
AGMA 10
JIS 8
-
14
AGMA 9
-
-
15
AGMA 8
-
-
16
AGMA 7
-
-
Precision Level Range
Standard
USA AGMA
AGMA 8 to AGMA 13 (High Precision)
Japan JIS
JIS 2 to JIS 6 (High Precision)
Germany DIN
DIN 5 to DIN 9 (High Precision)
Material Selection
We offer a wide range of materials for 5-axis CNC machining to meet the diverse needs of various industries. Our selection includes metals, plastics, and composites to ensure that your parts are manufactured with the best-suited material for your application. Below are some of the materials we commonly work with:
Metals
- Titanium
- Steel
- Stainless Steel
- Magnesium
- Zinc Alloy
- Chromium-Nickel Alloy
- Brass
- Copper
- Aluminum
- Bronze
- Cold Rolled Steel
- Nickel
- Silver-Tin Oxide
- Cast Iron
Titanium is known for high strength, low weight, and corrosion resistance. We process grades like Ti-6Al-4V, Ti-5Al-2.5Sn, Ti-6Al-4V ELI, and Ti-Grade 2, which are widely used in aerospace, medical implants, and sports equipment.
Plastics
- HDPE
- PP
- PE
- PET
- PMMA
- POM
- PPS
- PVC
- FR-4
- PEEK
- ABS
- PC
- PA
- HIPS
- LDPE
- PBT
- PPA
- PAI
- PS
- PTFE (Teflon)
- UPE
- Bakelite
HDPE offers high strength and resistance to impact and chemicals. We support its use in containers, piping, and geomembranes
We offer customization based on your specific material requirements, if you need a material not listed here, our team can source and process ito meet your exact needs
Surface Finishing
Surface finishing is a critical step in 5-Axis CNC machining that enhances the appearance, performance, and durability of your parts. We offer a variety of surface finishing options, including anodizing, powder coating, sandblasting, and polishing, among others, to meet the specific needs of your application. These finishes not only provide aesthetic appeal but also add functional benefits like corrosion resistance, wear protection, and improved part longevity.
Anodizing Glossy
Anodizing Type I creates a protective oxide layer on aluminum, providing resistance to corrosion and wear.
Bead Blasting
A process that uses a stream of air to propel fine media particles to clean, smooth, or texture a surface.
Black Oxidize
Black oxide is a conversion coating that offers minimal corrosion protection and is used for appearance.
BleadBlasting + Black Anodizing
A process that uses a stream of air to propel fine media particles to clean, smooth, or texture a surface.
Brush
Brushing creates a satin-like texture on metal surfaces, enhancing their appearance and reducing reflections.
Anodize Type II (Glossy, Matte)
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Anodizing Type II creates a protective oxide layer on aluminum, providing resistance to corrosion and wear.
Gold Chromate
Chrome plating provides a bright, mirror-like finish and enhances wear and corrosion resistance.
Polish + Black Anodize
Polishing enhances the surface finish and luster of metals by removing scratches and imperfections.
Polish + Clear Anodize
Polishing enhances the surface finish and luster of metals by removing scratches and imperfections.
Vapor Polish
Vapor polishing is a technique to improve the transparency and smoothness of plastic components.
White Powder Coating - Flat
Powder coating provides a durable and high-quality finish that enhances the appearance and corrosion resistance of metals.
Zinc Plating
Zinc plating applies a protective zinc layer to steel or iron, enhancing corrosion resistance.
Advantages & Features
Our gear machining services combine precision, efficiency, and quality to provide optimal solutions for your gear production needs. Here's why LS stands out as your go-to partner for gear machining.
High Precision and Accuracy
With advanced CNC machines and gear-specific tooling, we achieve superior accuracy and precision in every gear we manufacture. We specialize in maintaining tight tolerances to ensure smooth operation and reliable performance for your gears, with tolerances as tight as ±0.005mm.
Fast Turnaround Times
Our streamlined processes enable rapid gear production without compromising on quality. From prototyping to production runs, our typical turnaround time is as quick as 1-5 days, allowing you to meet your project deadlines efficiently.
Wide Range of Materials
We offer a broad selection of materials tailored for gear manufacturing, including metals like steel, aluminum, brass, and plastics like nylon, POM, and more. With over 100 types of materials available, we can match the ideal material to the specific requirements of your application.
Custom Gear Finishes
To enhance both the appearance and functionality of your gears, we offer a range of surface treatments such as carburizing, nitriding, anodizing, and more. With over 20 different custom finishes available, you can ensure your gears are both durable and aesthetically refined.
Scalability from Prototypes to High-Volume Production
Our gear machining services are designed to accommodate any order volume, from single prototypes to large-scale production. With the capability to produce anywhere from 1 to 50,000+ gears, we support your evolving project needs with flexibility and scalability.
Comprehensive Quality Assurance
We implement a strict quality assurance process that includes in-process inspections and final checks using precision measurement equipment like CMMs and gear measuring machines. Our ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification underscores our commitment to delivering gears that meet the highest standards.
Case Studies
Our gear- machining parts have been successfully used in various industries. Here are some examples that demonstrate our capability to deliver high-quality, precise components tailored to specific industry needs:
Gear Manufacturing Industry
Project Background:A prominent gear manufacturer required customized precision gears for a high-performance machinery system.
Challenge: The gears had to meet precise tolerances, maintain exceptional durability under high stress, and ensure smooth operation within a complex mechanical assembly.
Solution: We utilized our advanced 5-axis CNC machining capabilities to produce high-precision gears, leveraging materials such as alloy steel and aluminum for optimal strength and performance.
Results: The gears were delivered within a short lead time, meeting all tolerance and performance standards. They contributed to the smooth and reliable operation of the machinery, increasing the system's overall efficiency and lifespan.
Automotive Gearbox
Project Background:An automotive OEM needed precision gears for a new line of fuel-efficient transmission systems.
Challenge: The gears had to be lightweight yet robust, ensuring efficient power transmission while reducing fuel consumption.
Solution: We applied precision CNC gear hobbing and milling to manufacture gears with optimal tooth geometry, resulting in enhanced performance and reduced noise during operation.
Results: The fuel-efficient transmission system gained market recognition for its smooth shifting and reliability, with our gears contributing to its overall performance and efficiency.
Wind Power Generation Equipment
Project Background:A wind turbine manufacturer sought high-precision gears for use in gearboxes, which are critical for efficient energy generation.
Challenge: The gears had to maintain their structural integrity under heavy loads and varying environmental conditions, ensuring a long service life with minimal maintenance.
Solution: Using our state-of-the-art CNC machining centers, we manufactured gears with superior strength and precision, adhering to the stringent standards required for renewable energy applications.
Results: The gears contributed to the wind turbine's efficient power generation, reliability, and extended operational lifespan, supporting the manufacturer's commitment to renewable energy.
Robotics & Automation Equipment
Project Background:A robotics company needed custom gears to enable precise motion control in their new robotic arms for industrial automation.
Challenge: The gears required high accuracy and minimal backlash to ensure smooth, responsive movement, essential for high-speed and repetitive tasks in automation.
Solution: We utilized advanced CNC grinding and hobbing techniques to produce gears with precise tolerances and surface finishes, ensuring optimal performance in robotic motion.
Results: The gears enhanced the robotic arm's performance, providing smooth, accurate, and reliable motion control, contributing to improved productivity and efficiency in industrial automation.
Agricultural Machinery
Project Background:An agricultural machinery manufacturer required robust and durable gears for a new line of tractors and harvesting equipment.
Challenge: The gears had to withstand harsh outdoor environments, heavy loads, and provide reliable performance over long periods of usage.
Solution: We manufactured high-strength CNC machined gears using materials such as hardened steel, ensuring resistance to wear and tear and maintaining performance under demanding conditions.
Results: The gears provided consistent performance in various agricultural machinery, improving durability and efficiency, and reducing downtime during critical farming operations.
Quality Control
At LS, quality is our top priority, especially in gear machining. We implement rigorous quality control measures throughout the entire gear manufacturing process to ensure every gear meets the highest standards of precision, strength, and reliability. Our comprehensive quality assurance system incorporates advanced inspection tools and techniques to deliver consistent, top-tier products.
In-Process Inspections
Our quality control begins with in-process inspections, where each part is checked at various stages of production to ensure adherence to design specifications. This proactive approach helps identify and correct any issues early in the manufacturing process.
Final Inspections
Before any part leaves our facility, it undergoes a thorough final inspection to verify its quality and precision. We use advanced measurement tools and techniques to ensure that each part meets the required specifications and standards.
Precision Measurement Tools
These case studies illustrate our ability to deliver high-quality, precision CNC machined gears for various industries. Contact us today to discuss your specific gear manufacturing needs and how we can help you achieve your goals.
ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification
Our commitment to quality is demonstrated by our ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification. This international standard ensures that our quality management system is effective and continuously improving, providing our customers with consistent, high-quality products.
Continuous Improvement
We believe in continuous improvement and regularly review our processes and practices to identify areas for enhancement. By investing in the latest technologies and training for our staff, we strive to maintain our reputation for quality and innovation.
Need Assistance? We're Here for You.
If you have any questions or need assistance, our team is ready to provide support 24/7. Reach out to us through any of the methods below.
We understand that you may have questions about our gear machining services. Here are some of the most frequently asked questions and their answers to help you better understand our capabilities and processes. If you need further assistance, our team is always ready to help.
Customer Testimonials
Our customers’ satisfaction is a testament to the quality and reliability of our CNC machining services. Here’s what some of our clients have to say about their experience working with LS Manufacturing:
LS delivered top-quality gear components for our machinery needs. Their precision in gear machining and ability to meet our exact specifications were outstanding. The components performed flawlessly, contributing to the reliability of our equipment.
The gear machining services provided by LS were exceptional. Their team was able to produce complex gear profiles with outstanding accuracy, which was crucial for our hydraulic systems. We highly recommend their services.
The gear parts we received from LS were of the highest quality. Their expertise in gear manufacturing allowed us to enhance the performance and durability of our drive mechanisms. The consistency across all parts was remarkable.
LS has been a reliable partner for our gear production needs. Their attention to detail and advanced machining techniques ensured that our gears met the stringent quality standards required for medical applications.
The precision gear components provided by LS have been essential to the performance of our aerospace parts. Their ability to deliver high-quality, custom gears on schedule has made them a trusted supplier for our projects.
Latest News
Stay updated with the latest news and announcements from LS Manufacturing. Explore our latest articles below.
