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Instant Quoting
Rapid Prototyping
High-Volume Production
Instant Quoting for Your High Pressure Casting Needs
LS Manufacturing provides quick and accurate quotes for your high pressure casting projects. With a broad range of material options, surface treatments, and high-precision casting capabilities, our quoting system delivers tailored and competitive pricing in just minutes, helping you meet your project's specific requirements.
Over 25 Material Options: Cast with high-strength metals like aluminum alloys, zinc alloys, and magnesium, providing a balance of durability, weight, and performance for various applications.
15+ Surface Finishing Options: Improve part quality and aesthetics with surface treatments like powder coating, anodizing, plating, and polishing, with lead times averaging 3-7 days.
Precision Up to ±0.1mm: Achieve exceptional accuracy with tight tolerances, ensuring all parts meet exact specifications for even the most complex geometries.
ITAR Registered
ISO 9001:2015,ISO 13485:2016,AS9100D and lATF 16949:2016 Certified
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Custom High Pressure Casting Services
LS Manufacturing provides professional high pressure die casting services specializing in high-volume production of thin-walled non-ferrous parts. Using high-speed, high-pressure injection technology, we deliver high production efficiency, excellent dimensional stability and superior surface quality for automotive components, 3C product housings and industrial parts.
Fast Quoting & Mold Analysis：Receive die casting feasibility assessment, mold solutions and accurate quotes with 3D data- High-Pressure Molding Capability：Produce thin-walled parts (0.5-20mm) with CT6-8 dimensional accuracy and Ra1.6-3.2μm surface finish
- Complete Engineering Support：Comprehensive services including mold design, injection parameter optimization and ventilation system design
- Mass Production Cost Advantage：High production efficiency ideal for 100k+ annual volumes with 40% lower per-part cost
High Pressure Casting Service
High Pressure Casting Product Showcase
Our high pressure casting services produce high-strength, complex metal parts with exceptional precision and fine surface finishes. Each product showcases our ability to create intricate designs with minimal post-processing, ensuring cost-effective solutions for mass production in industries such as automotive and aerospace.
High Pressure Casting Tolerances
LS Manufacturing offers advanced high pressure casting services with tolerances ranging from ±0.05 mm to ±0.3 mm, depending on material and part geometry. Our high pressure casting process ensures the production of strong, lightweight, and highly precise parts, making it ideal for high-volume manufacturing and applications requiring exceptional detail and durability. Looking for precision high pressure casting solutions? Contact us today for a free quote!
Feature
Description
Minimum Part Weight
0.017 kg
Maximum Part Weight
12 kg
Minimum Part Size
∅17 mm × 4 mm
Maximum Part Size
300 mm × 650 mm
Minimum Wall Thickness
0.8 mm
Maximum Wall Thickness
12.7 mm
Quality Control
ISO 9001 Certified
Minimum Possible Batch
1 pcs
Standard Lead Time
3 Business days
High Pressure Casting Material Selection
Our high pressure casting services utilize high-strength materials such as aluminum, zinc, and magnesium alloys to create durable, high-precision parts. These materials are chosen for their ability to withstand the extreme pressure of the casting process while delivering excellent dimensional accuracy and superior surface finishes, making them ideal for complex and high-volume production runs.
Metals
- Titanium
- Steel
- Stainless Steel
- Magnesium
- Zinc Alloy
- Chromium-Nickel Alloy
- Brass
- Copper
- Aluminum
- Bronze
- Cold Rolled Steel
- Nickel
- Silver-Tin Oxide
- Cast Iron
Titanium is known for high strength, low weight, and corrosion resistance. We process grades like Ti-6Al-4V, Ti-5Al-2.5Sn, Ti-6Al-4V ELI, and Ti-Grade 2, which are widely used in aerospace, medical implants, and sports equipment.
Plastics
- HDPE
- PP
- PE
- PET
- PMMA
- POM
- PPS
- PVC
- FR-4
- PEEK
- ABS
- PC
- PA
- HIPS
- LDPE
- PBT
- PPA
- PAI
- PS
- PTFE (Teflon)
- UPE
- Bakelite
HDPE offers high strength and resistance to impact and chemicals. We support its use in containers, piping, and geomembranes
We offer customization based on your specific material requirements, if you need a material not listed here, our team can source and process ito meet your exact needs
High Pressure Casting Surface Finishing
Surface finishing in High Pressure Casting is critical for achieving the desired texture, appearance, and durability of cast parts. Our casting process ensures high precision, and with post-casting treatments such as sandblasting, polishing, and coating, we enhance the surface quality, corrosion resistance, and longevity of your cast components.
Anodizing Glossy
Anodizing Type I creates a protective oxide layer on aluminum, providing resistance to corrosion and wear.
Bead Blasting
A process that uses a stream of air to propel fine media particles to clean, smooth, or texture a surface.
Black Oxidize
Black oxide is a conversion coating that offers minimal corrosion protection and is used for appearance.
BleadBlasting + Black Anodizing
A process that uses a stream of air to propel fine media particles to clean, smooth, or texture a surface.
Brush
Brushing creates a satin-like texture on metal surfaces, enhancing their appearance and reducing reflections.
Anodize Type II (Glossy, Matte)
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Anodizing Type II creates a protective oxide layer on aluminum, providing resistance to corrosion and wear.
Gold Chromate
Chrome plating provides a bright, mirror-like finish and enhances wear and corrosion resistance.
Polish + Black Anodize
Polishing enhances the surface finish and luster of metals by removing scratches and imperfections.
Polish + Clear Anodize
Polishing enhances the surface finish and luster of metals by removing scratches and imperfections.
Vapor Polish
Vapor polishing is a technique to improve the transparency and smoothness of plastic components.
White Powder Coating - Flat
Powder coating provides a durable and high-quality finish that enhances the appearance and corrosion resistance of metals.
Zinc Plating
Zinc plating applies a protective zinc layer to steel or iron, enhancing corrosion resistance.
High Pressure Casting Advantages & Features
Our high pressure casting services provide precision, efficiency, and the ability to create complex shapes, making them ideal for a variety of applications. LS Manufacturing specializes in high pressure die casting, delivering high-quality metal components that meet strict industry standards. Here’s why we are the preferred choice for your high pressure casting needs.
Precision and Detail
Our high pressure casting process ensures excellent dimensional accuracy and surface finish, allowing for intricate designs and detailed features. This precision makes it suitable for industries such as automotive, aerospace, and electronics, where exact specifications are crucial.
Rapid Production Rates
High pressure casting allows for high-volume production with fast cycle times. We can produce thousands of parts quickly and efficiently, making it an ideal choice for large-scale manufacturing projects.
Wide Range of Materials
We specialize in high pressure casting of various alloys, including aluminum, zinc, and magnesium. This versatility enables us to meet diverse customer needs, from lightweight components to heavy-duty applications.
Enhanced Mechanical Properties
High pressure casting produces parts with superior mechanical properties, such as increased strength and durability. This makes it particularly suitable for components that must withstand high stresses and harsh environments.
Scalability for Prototypes to Production
Our high pressure casting services are scalable to accommodate both prototype development and high-volume production runs. We handle orders from a few parts to millions, ensuring flexibility and efficiency for any project.
Comprehensive Quality Assurance
We implement strict quality control measures throughout the high pressure casting process, ensuring that every part meets the highest industry standards. Our ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification and advanced inspection methods guarantee the performance and reliability of each casting.
High Pressure Casting Case Studies
Our High Pressure Casting services have been successfully utilized across various industries. Here are some examples that demonstrate our capability to deliver high-quality, precise metal cast parts tailored to specific industry needs:
Automotive Industry
Project Background:A prominent automotive manufacturer required high-precision aluminum castings for critical engine components in their latest vehicle models.
Challenge: The cast components needed to withstand high temperatures and pressures while maintaining precise dimensional tolerances to ensure optimal engine performance.
Solution: We utilized high pressure die casting technology to produce aluminum components, ensuring tight tolerances and superior surface finishes.
Results: The cast engine components met all performance and durability specifications, contributing to the successful launch of the new vehicle models.
Electronics Industry
Project Background:A leading electronics company required intricate high-pressure cast housings for their new line of compact devices.
Challenge: The housings had to be lightweight yet robust, providing effective protection for sensitive electronic components.
Solution: We employed high pressure die casting to create intricate designs with excellent dimensional accuracy and a smooth finish.
Results: The cast housings enhanced the overall product quality, leading to positive market feedback and increased sales.
Medical Devices Industry
Project Background:A medical device manufacturer required high-precision cast parts for surgical instruments that needed to comply with stringent health standards.
Challenge: The components had to be free of defects and made from biocompatible materials to ensure patient safety.
Solution: We utilized high pressure die casting techniques with certified materials to produce reliable components that met all regulatory requirements.
Results: The cast surgical instruments passed all quality assurance tests and were successfully launched into the market, contributing to improved patient outcomes.
Aerospace Industry
Project Background:An aerospace supplier needed high-pressure cast aluminum components for aircraft interior structures.
Challenge: The components had to meet rigorous weight and strength standards, ensuring safety and compliance with aviation regulations.
Solution: We produced high-strength aluminum castings using advanced die casting methods, achieving both lightweight and structural integrity.
Results: The cast components significantly contributed to the overall safety and efficiency of the aircraft, receiving certification from relevant authorities.
Heavy Machinery Industry
Project Background:An industrial equipment manufacturer required robust high-pressure castings for components used in heavy machinery.
Challenge: The castings had to withstand extreme operational conditions and provide high durability under continuous use.
Solution: We utilized high pressure die casting techniques with specially formulated alloys to produce components that met stringent durability requirements.
Results: The cast components improved the machinery's reliability and performance, significantly reducing maintenance downtime.
High Pressure Casting Quality Control
At LS Manufacturing, quality is our top priority. We implement rigorous quality control measures throughout the entire High Pressure Casting process to ensure that every part meets the highest standards of precision and reliability. Our comprehensive quality assurance system includes advanced inspection tools and techniques to maintain consistency and excellence in our products.
In-Process Inspections
Our quality control begins with in-process inspections, where each part is checked at various stages of production to ensure adherence to design specifications. This proactive approach helps identify and correct any issues early in the manufacturing process.
Final Inspections
Before any part leaves our facility, it undergoes a thorough final inspection to verify its quality and precision. We use advanced measurement tools and techniques to ensure that each part meets the required specifications and standards.
Precision Measurement Tools
We utilize a range of precision measurement tools, including Coordinate Measuring Machines (CMM) and X-ray inspection systems, to assess the dimensional and internal quality of our high pressure cast components. These tools allow us to maintain high accuracy and detect any potential defects that may compromise part performance.
ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification
Our commitment to quality is demonstrated by our ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification. This international standard ensures that our quality management system is effective and continuously improving, providing our customers with consistent, high-quality products.
Continuous Improvement
We believe in continuous improvement and regularly review our processes and practices to identify areas for enhancement. By investing in the latest technologies and training for our staff, we strive to maintain our reputation for quality and innovation.
Need Assistance? We're Here for You.
If you have any questions or need assistance, our team is ready to provide support 24/7. Reach out to us through any of the methods below.
We understand that you may have questions about our High Pressure Casting services. Here are some of the most frequently asked questions and their answers to help you better understand our capabilities and processes. If you need further assistance, our team is always ready to help.
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High Pressure Casting Latest News
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