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Is your precision transmission system troubled by "bulk parts" procurement?
Engineers often face this dilemma: designing aprecision gear system, but when purchasing, they need to look for gears (manufacturer A), custom housings (manufacturer B), shafts and flanges (manufacturer C), etc. This decentralized model hides huge risks:
- Fatal tolerance accumulation:The superposition of small tolerances of parts from multiple factories leads to assembly difficulties, abnormal noise, increased vibration, and even a sharp increase in the risk of failure.
- Project delays out of control:Delays from any supplier directly drag down the overall progress.
- Unclear responsibility:When problems arise, suppliers blame each other, and problem solving is time-consuming and labor-intensive.
When you finally gather all the parts for assembly, are you worried about the results of the cooperation?
It's time to end this "jigsaw puzzle game" of decentralized procurement!
A true precision transmission solution starts with design collaboration and ends with integrated manufacturing.We not onlymanufacture precision gears, but also manufacture housings and complete systems that perfectly match them.Let your design blueprint become a reality in a complete, efficient and reliable manner.
Beyond Gears: We Make Your Custom Gears and Housings
At LS, we know that an excellent transmission system is more than just a set of precision gears. It is the perfect symbiosis of core power and load-bearing structure. We not only focus on creating the "beating heart" - your customizedhigh-precision gears, but also on building a precise, reliable, and tailor-made "home" for it - gearboxes and structural components. This is LS's integrated "smart" manufacturing commitment:fromcore gearsto complete components, we "smart" manufacture in one.
1. Core cornerstone: high-precision gear processing - the source of your customized power
The soul of the transmission system lies in the precise meshing and reliable transmission of gears. LS is deeply engaged in the field ofcustom gear machiningand manufacturing, bringingprecision manufacturingtechnology to the extreme:
- Full coverage, precise customization:Whether it isspur gears with compact structure and power transmission,helical gears with smooth operation and strong load-bearing capacity, worm gears with large speed ratio and spatial staggered transmission, or other special tooth shapes (such as bevel gears and racks), we can accurately design and manufacture according to your specific application requirements, load spectrum and space limitations.
- Performance sublimation, durability:We know that the life and reliability of gears are crucial. Therefore, LS not only provides precision machining, but also integrates advanced heat treatment processes. Through precisely controlledquenching,carburizingand other processes, we significantly improve the hardness and wear resistance of the gear surface, while optimizing the toughness of the core, giving the gear excellent fatigue resistance, pitting resistance and wear resistance, ensuring long-term and stable operation under harsh working conditions.
- Precision commitment, quality assurance:We have cutting-edge processing equipment (such as high-precisionCNC gearhobbing machines, gear shaping machines,gear grinding machines) and a strict testing system (gear measurement center, hardness tester, metallographic analysis) to ensure that every gear shipped meets or even exceeds the accuracy level you require (such as ISO 1328, AGMA, DIN and other standards), achieving low noise, high efficiency, and long life transmission performance.
2. Perfect load: customized housing and structural parts - the "guardian" and "foundation" of precision
No matter how precise the gear is, it also needs a precise "home" to match it.LS's strong supporting capabilitiesare reflected in our ability to provide you with the same high standards of customized housing and structural parts:
- Beyond protection, define precision:The role of this "home" is far more than a simple protective shell. It is the physical basis and guarantee of the accuracy of the entire transmission system. The core value of the housing manufactured by LS lies in ensuring the absolute accuracy of key dimensions:
- Parallelism of gear axis:Precise bearing hole processing ensures strict parallelism between the axes of multi-stage gears, eliminating abnormal wear, increased noise and efficiency loss caused by axis deviation.
- Bearing hole coaxiality:Precise hole system processing (boring/coordinate grinding and other processes) ensures the concentricity of the bearing installation hole, provides stable, low-friction rotation support for the gear shaft, reduces vibration, and extends the life of bearings and gears.
- Integrated design, optimal matching: LS designsand manufactures gearsand their housings at the same time, bringing unparalleled advantages. We can perform overall optimization at the design stage, fully considering factors such asgear meshing space, thermal deformation, lubrication flow channels, and mounting interfaces to ensure the best geometric matching and functional synergy between gears and housings. This avoids tolerance accumulation and matching problems caused by manufacturing from different suppliers.
- Material and process guarantee:We select suitable materials (aluminum alloy, cast iron, steel, engineering plastics, etc.) according to the load, environment (such as temperature, corrosiveness) and lightweight requirements, and apply advanced machining centers,five-axis machiningand other technologies to ensure the strength, rigidity, dimensional stability and surface quality of the box structure.
LS: Your integrated precision transmission solution partner
Choosing LS, you get more than just a gear supplier or a machining plant.You get a strategic partner who can deeply understand the core needs of the transmission system and has the ability to design, manufacture and verify from core gears to complete structural components. We are based on "smart" manufacturing, seamlessly integrating high-precision gear technology with precision structural engineering to create customized transmission modules with excellent performance, reliability, durability and perfect matching for you.
Go beyond a single gear and build a complete transmission. From the core to the shell, LS is integrated "smart" manufacturing to drive your success!
Why Choose LS's One-stop Service?
| Core advantages | Your pain points/challenges of traditional models | LS's solution (one-stop service: gear + housing) | Core value (customer benefits) for you |
|---|---|---|---|
| 1. Guarantee 100% assembly success rate | The accumulation of tolerances of parts from multiple suppliers leads to assembly failure, interference, and jamming; rework and debugging are time-consuming and labor-intensive; and the definition of responsibilities is unclear. | Source control, system design: - Synchronous design of gears and housings - Virtual assembly and dynamic simulation first - Closed-loop tolerance chain analysis (covering the entire system) - Delivery of verified matching "kits" |
Zero assembly risk: Ready to use upon receipt, greatly saving debugging time and cost; eliminating delays and failures caused by matching problems. |
| 2. Simplified supply chain and clear quotation | The coordination of managing multiple suppliers is complex; the communication chain is long; the total cost is difficult to estimate; and the rights and responsibilities are unclear. | Single responsibility window: - Just connect with LS - Transparent package quotation: • Through the online gear machining service platform • Provide a single gear machining price (Gear Machining Price) • Provide the total price of the complete gear-box assembly - Cover design, materials, processing (gear & box), heat treatment, surface treatment, inspection |
Efficiency and transparency: Significantly reduce the complexity of procurement management; clear total cost budget; clear responsibilities and responsibilities, and double communication efficiency. |
| 3. Shorten the product development cycle | Separate procurement leads to difficult progress coordination; supplier delays chain reaction; slow response to design iterations; long overall cycle. | Internal parallel engineering: - Gear and box production at the same time - Seamless collaboration between design and manufacturing teams - Eliminate external coordination and internal friction - Quick response to design changes |
Accelerate market launch: Significantly shorten the time from prototype verification to mass production delivery; respond to market opportunities faster and improve competitiveness. |
The core value of choosingLS's one-stop service"Beyond Gears: We Make YourCustom Gearsand Housings" is that we solve problems from a system level. We are not only a provider of parts, but also a co-sponsor of the reliability of your transmission system.
- Risk Control:Eliminate assembly uncertainty and ensure system performance through source design collaboration and manufacturing integration.
- Efficiency Improvement:Simplify supply chain management, provide transparent total price, save your valuable engineering management time and procurement costs.
- Speed Wins:Internal concurrent engineering significantly shortens the development cycle and helps you respond to the market quickly.
In this unforgiving competition of today, by choosing LS, you will be leaving gearbox systems in capable and dependable hands.We focus on precision manufacturing and system integration, so that you can focus on creating core products and extending market reach.This is the true meaning of "Beyond Gears" - we offer not discrete components, but complete power solutions that have been proven to perform.Welcoming to join forces with you in the spirit of creativity!
Successful Case: Enabling Power Module Upgrade For Intelligent Logistics Robots
1. Customer Background:A leading warehouse automation (AGV) robot business, committed to designing a new generation of high-performance products.
2. Key Challenge:The next-generation AGVs of the customer boast uncomparable compactness and ultra-low noise requirements for the drive unit. Its first model (purchasing gears and housings separately) generated unacceptable noise when put together, inefficient and cumbersome supply chain processes, and significantly extended the mass production process and product launch.
3.LS Solution:We assume the complete delivery responsibility of the integrated power module as the customer's reliable partner
- Integrated Design and Manufacturing:Complete design and manufacturing of internal complete sets of high-precisionhelical gearsets and external thin aluminum alloy housings.
- Collaborative Optimization Design:Close coordination between our engineering personnel and customers in conducting detailed DFM/DFA (manufacturability/assembly design) joint reviews with special emphasis on optimizing the tolerance matching design of the bearing position.
- Pre-assembly and harsh testing:Complete the precise pre-assembly of the module before shipment, and conduct harsh noise testing to qualify module performance.
4. Key achievements:
- Significant noise reduction:Operating noise of shipped-in module is down by 30% from the customer's original solution, precisely meeting new model requirements.
- Assembly efficiency boost:Customer's assembly time is reduced by 85%, greatly streamlined manufacturing process.
- Quick product launch:Enabled the customer to successfully launch the new product one month ahead of schedule, taking advantage of the situation.
- Optimization of supply chain:Completely eliminated the customer's multi-supplier management challenges and interface quality problems.
5. Customer feedback:"LS's one-stop service solved our most troublesome supply chain and quality problems."
Our System Of Quality Assurance: Precision Is The Harvest Of Attention To Detail
We at LS know that stability of the power module is critical to your device's performance. To ensure that every product we send to you is of optimal quality, we have built an open and strictfull-process qualityassurance system:
1. Systematic control backbone:We receive and pass on the ISO9001:2015 quality management system certification strictly so that all chain from design inspection to delivery for production is trackable and dependable and consistent with standard.
2. Source material assurance:
All major raw materials (e.g., steel and aluminum) are sourced from premium suppliers.
Each shipment of material is accompanied by a material certificate (MTC) issued by the origin factory in an attempt to achieve total traceability of material information and ensurematerial qualityof your parts rock solid and sound from the outset.
3. Precision detection escort
- Precision of gear core:We possess a professional measuring center for gears to perform full-size measurement on key parameters like tooth form, tooth direction, and runout to ensure the accuracy of mesh between gears and noiseless running.
- Precision inspection of box:Employ a high-precision Hexagon coordinate measuring machine (CMM) to strictly check the main form and position tolerances of the box, precision of holes, flatness, coaxiality, etc., to ensure the precision of the assembly standard.
4. Unfussied delivery and acceptance:
With every delivery of goods delivered, we provide a complete and detailed package of documents at least consisting of:
- Raw material certificate (MTC)
- Record of heat treatment of critical processes (in case any)
- Size report of final quality inspection (FQC Report) for all critical dimensions and features
This document package simplifies your incoming material acceptance work to be transparent, efficient and well documented.
Our assurance:This interlocking series of quality systems is our implementation of the philosophy of "precision comes from details" for providing to you power module solutions with better performance, stable quality and open delivery, and eliminating all your worries.
FAQs
We anticipate receiving inquiries on our gear machining services. Below is a listing of some frequently asked questions and answers to help you become better informed on what we can do and how we operate. If you need more information, our personnel are at your service.
1. What type of gears can you manufacture?
We produce many kinds of gears, like spur gears, helical gears, bevel gears, worm gears, rack gears, and so on. Please let us know your specific requirements
2. What are the precision tolerances of gear machining?
We typically machine gears to ±0.01 mm, but we can also do more precise ones based on your requirements. We ensure the best precision with high-precisionCNC machine toolsand quality inspection.
3. What is the minimum order quantity for gear machining?
We do not have a minimum order quantity requirement. Whether you need a single prototype gear or large-volume production, we can handle orders of any size.
4. Can you do gear heat treatment?
Yes, we can carry out several gear heattreatment processesto enhance their strength and durability, including carburizing, quenching, tempering, and nitriding.
5. What are the typical materials from which gears are manufactured?
Typically, we manufacture gears from alloy steel, carbon steel,stainless steel, brass, and aluminum. The choice of material depends on the application and performance requirements.
6. How do I go about sending my gear design to be manufactured?
You may forward your gear design to us in various file formats such as STEP, IGES, or DXF. Ourengineering teamcan also assist in translating your design to a production-friendly format.
Summary
We at LS understand the challenge and possible downsides of working with multiple suppliers to purchase gears, housings, shafts and other components - cumbersome supply chain management, typical interface matching problems, and difficult overall quality control.
Let us solve these problems for you:
Stop the trouble of decentralized procurement! Leave your entire transmission project to us.
Our unique value promise:
- Please send us your gear drawings and related housing structure drawings and shaft system design drawings.
We will provide you with:
- Integrated engineering evaluation:Manufacturability (DFM) and assembly (DFA) analysis based on your full set of designs.
- Integrated solution quotation:A clear and transparent overall quotation for a complete power module or transmission system covering all related components (gears, housings, shafts, etc.).
- Significant synergy value:Through integrated design, manufacturing, assembly and testing from a single source, you will get better cost-effectiveness, higher system reliability, faster delivery cycle and simpler supply chain management.
Take action now and experience the revolutionary advantages brought by LS's one-stop precision transmission solution!
📞Tel: +86 185 6675 9667
📧Email: info@longshengmfg.com
🌐Website:https://lsrpf.com/
Disclaimer
The contents of this page are for informational purposes only.LS seriesThere are no representations or warranties, express or implied, as to the accuracy, completeness or validity of the information. It should not be inferred that a third-party supplier or manufacturer will provide performance parameters, geometric tolerances, specific design characteristics, material quality and type or workmanship through the LS network. It's the buyer's responsibilityRequire parts quotationIdentify specific requirements for these sections.Please contact us for more information.
LS Team
LS is an industry-leading companyFocus on custom manufacturing solutions. We have over 20 years of experience with over 5,000 customers, and we focus on high precisionCNC machining,Sheet metal manufacturing,3D printing,Injection molding,Metal stamping,and other one-stop manufacturing services.
Our factory is equipped with over 100 state-of-the-art 5-axis machining centers, ISO 9001:2015 certified. We provide fast, efficient and high-quality manufacturing solutions to customers in more than 150 countries around the world. Whether it is small volume production or large-scale customization, we can meet your needs with the fastest delivery within 24 hours. chooseLS technologyThis means selection efficiency, quality and professionalism.
To learn more, visit our website:www.lsrpf.com
