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Rapid Prototyping
High-Volume Production
Instant Quoting for Your Deep Draw Stamping Needs
LS Manufacturing provides rapid and accurate quotes for your deep draw stamping projects. With a variety of materials, surface finishing options, and high-precision forming capabilities, our quoting system delivers tailored and competitive pricing in minutes to meet your specific project needs.
Over 40 Material Options: Choose from stainless steel, aluminum, brass, copper, and carbon steel, ensuring strength and flexibility for various deep draw applications.
20+ Surface Finishing Options: Enhance part durability and aesthetics with finishes such as anodizing, powder coating, plating, and polishing, with lead times averaging 3-7 days.
Precision Up to ±0.1mm: Achieve tight tolerances and smooth surfaces, ensuring parts meet exact specifications for even the most complex shapes.
ITAR Registered
ISO 9001:2015,ISO 13485:2016,AS9100D and lATF 16949:2016 Certified
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At LS Manufacturing, we specialize in deep draw stamping services, providing innovative solutions for producing complex and intricate metal parts. Our ISO 9001:2015 certified processes, along with state-of-the-art deep draw stamping technology, enable us to create high-quality components with precise dimensions and exceptional surface finishes. This method is particularly suitable for materials such as stainless steel, aluminum, and other metals, allowing for deep and seamless shapes that reduce the need for additional machining. Whether you require prototypes or high-volume production, our experienced team is committed to delivering reliable, cost-effective solutions tailored to meet your specific project needs.
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Deep Draw Stamping Service
Deep Draw Stamping Product Showcase
Our deep draw stamping services specialize in producing complex, hollow metal parts with exceptional depth and precision. Each component highlights our expertise in deep drawing techniques, allowing for the creation of intricate shapes while maintaining material integrity, making it ideal for industries such as automotive, aerospace, and appliances.
Deep Draw Stamping Tolerances
LS Manufacturing offers precise deep draw stamping services with tolerances ranging from ±0.1 mm to ±0.5 mm, depending on the material and complexity of the part. Our deep draw stamping process is ideal for producing deep, complex shapes with high strength and excellent surface finishes, making it suitable for a wide range of applications in various industries.
Feature
Description
General Tolerances
Metals: ISO 2768-c
Cutting Feature
± .00787" (0.2mm)
Bend Angle
± 1.0°
Bend to Edge
+0.010" (0.254mm)
Bend to Hole
±0.2 mm
Standard Lead Time
3 Business days
Deep Draw Stamping Material Selection
Our deep draw stamping services are designed to work with a variety of materials, including stainless steel, aluminum, and copper alloys, to create deep and complex shapes with high precision. These materials are selected for their excellent formability and strength, allowing us to achieve intricate designs while maintaining structural integrity. Deep draw stamping is particularly suitable for producing components that require deep cavities and uniform wall thicknesses, making it ideal for industries such as automotive and appliances.
Metals
- Titanium
- Steel
- Stainless Steel
- Magnesium
- Zinc Alloy
- Chromium-Nickel Alloy
- Brass
- Copper
- Aluminum
- Bronze
- Cold Rolled Steel
- Nickel
- Silver-Tin Oxide
- Cast Iron
Titanium is known for high strength, low weight, and corrosion resistance. We process grades like Ti-6Al-4V, Ti-5Al-2.5Sn, Ti-6Al-4V ELI, and Ti-Grade 2, which are widely used in aerospace, medical implants, and sports equipment.
Plastics
- HDPE
- PP
- PE
- PET
- PMMA
- POM
- PPS
- PVC
- FR-4
- PEEK
- ABS
- PC
- PA
- HIPS
- LDPE
- PBT
- PPA
- PAI
- PS
- PTFE (Teflon)
- UPE
- Bakelite
HDPE offers high strength and resistance to impact and chemicals. We support its use in containers, piping, and geomembranes
We offer customization based on your specific material requirements, if you need a material not listed here, our team can source and process ito meet your exact needs
Deep Draw Stamping Surface Finishing
Surface finishing in deep draw stamping is essential for achieving high-quality, uniform components. Our deep draw stamping process allows for complex shapes and thin-walled parts, and post-stamping treatments like polishing, coating, and deburring enhance the surface quality, corrosion resistance, and durability of the finished products, making them suitable for various industrial applications.
Anodizing Glossy
Anodizing Type I creates a protective oxide layer on aluminum, providing resistance to corrosion and wear.
Bead Blasting
A process that uses a stream of air to propel fine media particles to clean, smooth, or texture a surface.
Black Oxidize
Black oxide is a conversion coating that offers minimal corrosion protection and is used for appearance.
BleadBlasting + Black Anodizing
A process that uses a stream of air to propel fine media particles to clean, smooth, or texture a surface.
Brush
Brushing creates a satin-like texture on metal surfaces, enhancing their appearance and reducing reflections.
Anodize Type II (Glossy, Matte)
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Anodizing Type II creates a protective oxide layer on aluminum, providing resistance to corrosion and wear.
Gold Chromate
Chrome plating provides a bright, mirror-like finish and enhances wear and corrosion resistance.
Polish + Black Anodize
Polishing enhances the surface finish and luster of metals by removing scratches and imperfections.
Polish + Clear Anodize
Polishing enhances the surface finish and luster of metals by removing scratches and imperfections.
Vapor Polish
Vapor polishing is a technique to improve the transparency and smoothness of plastic components.
White Powder Coating - Flat
Powder coating provides a durable and high-quality finish that enhances the appearance and corrosion resistance of metals.
Zinc Plating
Zinc plating applies a protective zinc layer to steel or iron, enhancing corrosion resistance.
Deep Draw Stamping Advantages & Features
Our deep draw stamping services provide exceptional precision and efficiency for producing complex metal parts with deep formations. LS Manufacturing specializes in deep draw stamping techniques, ensuring high-quality components that meet the demands of various industries. Here’s why we are your preferred partner for deep draw stamping.
High Precision and Complex Shapes
Our deep draw stamping process allows for the production of parts with intricate shapes and deep dimensions while maintaining exceptional dimensional accuracy. This capability is essential for applications in industries such as automotive, aerospace, and appliances.
Efficient Production for High Volumes
Deep draw stamping is a highly efficient process that allows for rapid production of large quantities of parts. Our advanced machinery and techniques enable us to achieve high throughput while minimizing waste and reducing production costs.
Material Versatility
We work with a variety of materials for deep draw stamping, including aluminum, stainless steel, and other alloys. This versatility enables us to cater to different applications and meet the specific requirements of your projects.
Reduced Secondary Operations
The deep draw stamping process often eliminates the need for secondary machining, resulting in cost savings and shorter lead times. This efficiency enhances the overall production process and allows for faster delivery of high-quality parts.
Scalability from Prototypes to Mass Production
Our deep draw stamping services are scalable to accommodate both small prototype runs and large-scale production. We handle orders of all sizes with precision, ensuring flexibility for your project needs.
Comprehensive Quality Assurance
We implement rigorous quality control measures throughout the deep draw stamping process. Our advanced inspection techniques and ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification ensure that every part meets the highest standards of performance and reliability.
Deep Draw Stamping Case Studies
Our deep draw stamping services have been successfully applied in various industries. Below are some examples that demonstrate our ability to deliver high-quality, intricately shaped components tailored to specific industry needs:
Automotive Industry
Project Background:A leading automotive manufacturer required deep drawn metal components for fuel tanks in their latest vehicle models.
Challenge: The components had to maintain strength and durability while being lightweight, conforming to strict safety regulations and dimensional tolerances.
Solution: We utilized advanced deep draw stamping techniques to produce high-quality fuel tanks from specialized alloys, ensuring they met all performance specifications.
Results: The deep drawn fuel tanks successfully passed all safety tests and contributed to the overall efficiency of the vehicles.
Home Appliances Industry
Project Background:A home appliance manufacturer required deep drawn stainless steel components for the outer casings of new refrigerators.
Challenge: The parts had to be aesthetically pleasing while providing excellent insulation and durability in varying temperature conditions.
Solution: We applied deep draw stamping to create seamless stainless steel casings, ensuring superior finish and insulation properties.
Results: The deep drawn casings enhanced the overall quality of the refrigerators, contributing to positive consumer feedback and increased sales.
Electronics Industry
Project Background:An electronics company needed deep drawn metal housings for circuit boards in their compact electronic devices.
Challenge: The housings required precise dimensions and excellent conductivity, along with a lightweight design for compact applications.
Solution: We used deep draw stamping processes to manufacture the housings, ensuring both dimensional accuracy and functional performance.
Results: The deep drawn housings were integrated into the electronic devices, enhancing reliability and contributing to successful product launches.
Medical Devices Industry
Project Background:A medical device manufacturer required deep drawn components for surgical instruments that required high precision and sterilizability.
Challenge: The components had to be free of defects and made from biocompatible materials to ensure patient safety.
Solution: We employed deep draw stamping with medical-grade materials to produce components that met stringent quality and regulatory standards.
Results: The cast components successfully passed all quality assurance tests, contributing to the reliable operation of the medical devices.
Food Processing Industry
Project Background:A food processing company required deep drawn aluminum containers for packaging and storing perishable products.
Challenge: The containers had to be lightweight yet durable, ensuring they met food safety standards and could withstand various storage conditions.
Solution: We utilized deep draw stamping techniques to produce high-quality aluminum containers that were both functional and compliant with food safety regulations.
Results: The deep drawn containers improved the storage and handling of perishable products, contributing to enhanced food safety and quality.
Deep Draw Stamping Quality Control
At LS Manufacturing, we specialize in deep draw stamping, providing high-quality metal components with precision and durability. Our advanced deep draw stamping technology allows us to produce complex shapes while maintaining the integrity of the material. We implement rigorous quality control measures to ensure that every component meets the highest standards of performance and reliability.
In-Process Inspections
Our quality control begins with in-process inspections, where each part is checked at various stages of production to ensure adherence to design specifications. This proactive approach helps identify and correct any issues early in the manufacturing process.
Final Inspections
Before any part leaves our facility, it undergoes a thorough final inspection to verify its quality and precision. We use advanced measurement tools and techniques to ensure that each part meets the required specifications and standards.
Precision Measurement Tools
We utilize advanced precision measurement tools, including Coordinate Measuring Machines (CMM) and depth gauges, to ensure that our deep draw stamped components meet tight tolerances and specifications. These tools enable us to maintain high levels of accuracy and quality throughout the stamping process.
ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification
Our commitment to quality is demonstrated by our ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification. This international standard ensures that our quality management system is effective and continuously improving, providing our customers with consistent, high-quality products.
Continuous Improvement
We believe in continuous improvement and regularly review our processes and practices to identify areas for enhancement. By investing in the latest technologies and training for our staff, we strive to maintain our reputation for quality and innovation.
Need Assistance? We're Here for You.
If you have any questions or need assistance, our team is ready to provide support 24/7. Reach out to us through any of the methods below.
We understand that you may have questions about our deep draw stamping services. Here are some of the most frequently asked questions and their answers to help you better understand our capabilities and processes. If you need further assistance, our team is always ready to help.
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Deep Draw Stamping Latest News
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